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I wanted to build a paint booth for the shop. I wanted it to help keep over spray down and provide at least a little ventilation. Here is what I cam up with.
I had a 4×8 sheet of hard board from another project. I measured everything out and cut it up:
In the back panel I drilled out some 2 and 3 inch holes in a 20×20 square. The same size as an air filter:
I then made a frame to hold a 20×20 AC filter. Again using scrap I had laying around:
I used Gorilla tape to hold it all together. The hard board is too thin to nail and if I needed to, I could cut the tape and lay it down.
Lastly, I added some lights and a lazy Suzann:
There are three options for acquiring and AR-15, it will be up to you to decide which method best suites you. Buy, build, and join the 80% club. In a nutshell buying from a reputable manufacture is the easiest, there are great manufactures that make great weapons. Building will let you get more involved in your rifle, and 80%er will give you the highest level of building most of us can get. If you are only going to own one AR style weapon, buying might be your best option. If you are hands on and will be owning more than one you will want to look at building.
Here are a few larger manufactures if you are looking to buy, this is in no way a complete list.
Colt: From their web site, “Colt’s rifles are the only rifles available to sportsmen, hunters and other shooters that are manufactured in the Colt factory and based on the same military standards and specifications as the United States issue Colt M16 rifle and M4 carbine. Colt customers want the best, and none of Colt’s competitors can match the quality, reliability, accuracy and performance built into every Colt rifle.” To me that statement means if you want what has been battle proven choose Colt. Just remember, battle proven might not be what you are looking for.
DPMS: Provides a very wide range of calibers for the AR’s to include .22, .223, 5.56 NATO, 308, 7.62, 204 Ruger, 243 WIN, 260 REM, 300 AAC Blackout, 338 Federal, 6.5 Creedmore, and 6.8 SPC II. That is a very wide range for one manufacture.
Bushmaster, SIG, Rock River Arms, Bravo Company Manufacturing, and the relatively new to the AR world Springfield Armory are all great choices for manufactured AR’s.
Here are a few pros and cons of both buying and building, we will start with buying:
And now building:
For the most adventurous builder there is the 80% lower. An 80% receiver comes partially completed with the trigger/hammer (fire control) recess unmilled, and the selector, trigger pin, and hammer pin holes often need to be drilled out. An 80% lower receiver can be purchased online, shipped, and received by the purchaser without a firearms dealer or FFL. In addition to the above tools you will need access to a drill, preferably a drill press, a router, and a good jig. Once you are done milling it out, it is just like a regular build.
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Slop in fitting the barrel extension to the upper receiver can rob your rifle of its potential accuracy. AR-15 barrels don’t screw directly into the receiver. They screw into a barrel extension that slips into the receiver. Since it is a slip fit there is a lot of play. Anyone who has ever re-barreled or watched videos of folks assembling an AR-15 upper will note that up until screwing the barrel nut in place the barrel will wiggle around. Trying to correct the issue by over torqueing can damage the receiver and affect the barrel harmonics. You should apply the recommended torque and try the corrective actions we will discuss below.
This can be fixed a couple ways. You can use green Loctite, the #620 is designed to withstand high temperatures like one would expect near the chamber. The 620 was designed for slip fits where gaps are large. It is thicker than the red Loctite and seems to fill gaps between the barrel extension and the corresponding inside surface of the receiver quite well.
You can purchase some shim stock, start with very thin 0.001″ stainless shim stock. Then with shop scissors cut a shim about ¾” wide and 2 ¼” long. The barrel extension has about one inch of bearing length, not including the flange and cutting the shim stock a little on the narrow side gives you leeway to keep it centered and not extending out from either the front or back. Wrap the shim around the extension and attempt a trial fitting, first without Loctite, to see if the barrel will go into the receiver with the shim stock in place. If I still have a lot of slop I cut another replacement piece of stock a little longer. If the fit is too tight to go in place you can gradually trim the length until everything goes tightly in place. Then as above apply green Loctite #620 after making sure everything is clean and degreased.
The downside to both these methods is removal, Loctite is a semi-permanent method. You can try to remove the barrel with heat, a block of wood and a hammer but risk severely damaging your receiver, barrel or both.
The article that this paper is based on is from American Gunsmith Magazine, dated March 2013. Almost exactly 5 years ago and there is much controversy on this subject. As with all things AR, it breaks down to personal preference. Do you want a rifle to go out and plink with, or be super accurate at over 500 yards? If the later, you might want to consider shimming it up, if not, standard build methods will be just fine for you.
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Now a days there are many different types of iron sights for your AR 15 rifle but for this paper we will focus on two, the A1 and A2 sights. The A1 type’s rear sight only supports windage (right-left) adjustments, and the A2’s rear sight has both windage and elevation adjustments. Because it is less complex, the A1 sight system is more rugged and less likely to be knocked out of zero but in theory has less granularity in adjustments.
To set mechanical zero run the rear sight in one direction, left or right, until it stops. Count the number of clicks in one direction, then again going the other direction until it stops. Divide by two. Then count that number of clicks in toward center. Record this. For the A2 turn the elevation knob to the 8/3 position and then 1 more click clockwise. Adjust the front sight until it is level with the sight post. You are now at mechanical zero.
Fire groups of three shots at the zero target from a distance of 25 yards. Find the center of your groupings and measure from there to the central vertical and horizontal lines in order to determine how far you need to adjust the sights. Lines on zero targets are in 1” increments from the center of the bullseye. To move your groupings to the left, turn the windage knob on the rear sight to the left and to the right to move your grouping to the right on the target. Looking from the top of the sight, the front sight post will need to be turned clockwise to raise groupings and counter-clockwise to lower them as they appear on the target. Repeat until you can consistently hit center mass.
Now that your Iron sights are at setup, let’s briefly discuss how to choose a scopes. First you need to decide what you want the scope for, Home defense, plinking, competition, or long range? With those questions in mind, consider the below:
1. A more expensive scope is usually made better.
2. A larger objective lens, the glass facing your target, can gather more light.
3. A larger scope allows more light transmission and usually enables more adjustments.
4. There’s really no reason to buy a scope that can outrange the ammo you’re shooting.
5. Lower magnification means wider field of view, which means it’s easier to acquire your target and keep on top of the situation around it.
Red dots can enhance you scope or be used alone. When used alone they allow you to remain focused on the target with both eyes opened. These sights allow you to point and shoot by placing the “dot” on the target and pulling the trigger. Red dot sights offer maximum available light transmission and wide fields of view. They are considered the fastest sights for target acquisition and also offer unlimited eye relief.
Let’s talk about the most common mount for your red dot and / or scope, Picatinny rails. The Picatinny rails are military standard MIL-STD-1913 (AR), which was adopted on February 3, 1995. They are the most common rails on modern AR-15 rifles. The recoil grooves are consistently spaced allowing manufactures to provide consistent and secure mounting hardware.
Correct barrel installation is very important. An incorrectly installed barrel can cause serious injury or death. We are going to discuss the correct way to get your barrel installed. First thing we need to do is gather up some tools and supplies:
Armorers wrench, torque wrench, punch, gas tube alignment rod, receiver clamp and / or padded vise, and grease. A grease like AeroShell 33MS or MCARBO designed for aircraft and graphite free is what you will need. Without the proper grease, your upper and barrel could eventually suffer from galvanic corrosion, galling, crack and come loose.
1. Grease the barrel extension prior to installing into the receiver.
2. Align the index pin with the recess in the upper receiver.
3. Push the barrel and upper together so the index pin fits in the slot. It is OK to use a rubber mallet to install the barrel to the upper if things are too tight.
4. Apply grease to the threads of the upper receiver and hand tighten the barrel nut assembly on to the upper.
5. With your torque wrench and armorers tool tighten and loosen the nut 3 times to seat the threads. Use the torque wrench to tighten only! Use your armors wrench to loosen. The goal is to align the space between the teeth at 12 o’clock.
6. Torque from a minimum of 30 ft lbs to a maximum of 80 ft lbs. Your goal is to align a gap between the teeth to 12 o clock of the upper to permit the gas tube to slide through. Once torqued, the gap in the delta ring, weld spring, and C clamp will need to be positioned to 12 o’clock as well.
a.) If it won’t line up, the easiest, and safest method is to order a barrel nut shim. If you are going to be doing several of these, might be worth having a few on hand. These are thin shims that will be installed in the barrel nut to help align the next gap / tooth. Follow the instructions included with the kit and it should fix any alignment issues.
7. Slide the gas tube into the upper receiver.
8. Push the front of the gas tube into the front sight / gas block base. There will be two holes on the end that goes to the sight post / gas block, one hole for the gas, another for the roll pin. Align the holes and use a punch to install the roll pin.
9. Drop on your hand guards and you are done.
Magazines work by using a spring to push a fresh round up in front of a bolt or slide. That cartridge is then pushed into the chamber either manually or by a compressed spring. The magazine under the bolt is exerting varying upward pressure on it and that those varying amounts of pressure change the downrange POI. Magazines have varying pressures, single stack magazines have a straight up, lighter pressure while double stack magazines will have a higher pressure as well as applying pressure from either side depending on round placement. Other factors in the magazine that can influence the bolt carrier group are springs, feed lips, and followers.
There are several ways to try and work with this. When competitive shooting never use you magazine as a rest. This will apply excessive and inconsistent pressure on the bolt. Lots of NRA sponsored events don’t allow this anyway, train as you compete. Use a reliable lead sled or rest. Try to use the same one if possible, if you cannot, sand bags or you range bag will work as long as the magazine is off the ground. Clean and maintain you magazines as shown below.
These instructions are for the military style metal, G.I. issue mags. The principal is the same for all magazines:
1.) Pry the tab at the rear of the magazine down so that the detents can clear the spine.
2.) Grab the tab with your needle nose pliers and pull the tab, sliding the floor plate from the bottom. Be careful the tab is under spring tension.
3.) Remove the spring and follower from the bottom of the magazine body.
4.) With the spring and follower out, wipe down the inside of the magazine by pulling a clean microfiber cloth through the hollow tube of the magazine body a couple of times.
5.) Wipe down the spring and follower to remove any remaining dust and sand. Depending on your environment, apply a light coat of lube if desired.
6.) Ensure that there are no dents and everything is in the shape it is supposed to be.
Save any serviceable parts and reassembly in the opposite order. 5 → 1
Match the magazine to the firearm. This can be accomplished by labeling your magazines. There are all kinds of ways to do this. Simplest is to use a white marker and a method that you can use to match the magazine to the weapon. Some manufactures have “dimples” on the magazine you can color in a pattern to label them
Using the above tips should help you improve your POI.
U.S. Army TM 9-1005-319-10
As either a hobbyist or professional there are some basic tools you will need to build and maintain your AR 15 rifle. You don’t need to start off with the most expensive tools out there, several of my first tools came from Harbor Freight, and it is what I could afford at the time. As you move on and figure out what you use most, you can get some better tools in needed. Sometimes you need to make do with what you have, be careful not to scratch or damage the weapon you are working on. Here is a basic list:
Bench mat, I have been using $5 yoga mats from 5 and below.
Padded vise jaws
Set of roll pin holders and punches in numbers 1, 2, 3, & 4
Barrel nut tool or combination armorer’s wrench
Buttstock tool (collapsible stock only)
I will call this Basic advanced. I know people will disagree, but if you are only going to do one or two rifles you can get the job done without them;
Lower receiver vise block
Upper receiver vise block set
Universal bench block
Handguard removal tool
The course material does a great job listing the more specific tools required to build your AR 15:
Torque wrench (½” drive, 30 ft./lb. to 150ft./lb.)
Taper starter punch (3/32”)
Flat punch (⅛” to peen the swivel rivet)
Sight adjustment tool (specific to your type of sight, A1 or A2)
Gas tube alignment pin
Snap ring pliers
Upper Receiver Specific Tools:
Headspace gauge set – Field, Go, and No-Go
Rear sight elevation spring tool (for assembling the A2 sight)
Sight adjustment tool (for your type of sight)
Ejector removal tool
Lower Receiver Specific Tools:
.151 diameter punch (for locating trigger parts & installation)
Pivot pin detent installation tool
Bolt catch pin punch
AR-15 hammer trigger jig
Hammer trigger drop block (for adjusting the hammer & trigger)
Using the basic set of tools listed above will help you clean your rifle. First thing you need to do is to clear the weapon, ensure the bolt carrier group is forward and the safety is on. Push the front and rear take down pins out and separate the upper from the lower receiver. Then disassemble the upper receiver pull the charging handle back and remove the bolt carrier group. The charging handle will drop down as you continue to pull and can be removed from the receiver. On the left rear side of the bolt carrier, you’ll see what looks like a cotter pin, this is the firing-pin retaining pin. Pull the pin straight out and the firing pin will drop out of the bolt. Turn and remove the cam pin the bolt will now slide out. Make sure the gas ring gaps are not lined up and are in good shape. Next remove the extractor pin, the extractor will then come out. Inspect the extractor assembly spring and rubber piece to ensure good working order. Clean everything up with a small cleaning brush and solvent then wipe down with CLP. Re-assemble the bolt by putting the extractor and spring assembly back in the bolt and inserting the extractor pin, return the bolt to the carrier and insert the cam pin and rotate, insert the firing pin and the retaining pin. Run a couple swabs with solvent followed by CLP down the barrel. Insert the bolt group and charging handle to the upper receiver
After putting it all back together you should do a functions check:
1. Place the selector switch on fire and squeeze and hold down the trigger. You should hear the hammer striking the firing pin.
2. While still holding the trigger, pull the charging handle fully to the rear and let go to reset the hammer.
3. Release the trigger. You should hear a mechanical click. This is the disconnector releasing the hammer onto the trigger.
4. Place the selector switch on safe and try to pull the trigger. The hammer should not fall. If it does there is a problem with your selector switch and/or trigger.
Now that we have described the tools needed to build and maintain their AR-15-style rifle, listed instructions for cleaning your rifle and talked about the functions check. Let’s talk about various ways to store your rifle. Locked up and out of the wrong hands is the preferred way to store your firearms. Locking gun cabinets start at around $100 and can go as high as you wallet will allow. You can get wall to wall carpet, lights, and dehumidifiers. My thought on this is play big or stay home, I only want to make this purchase once so go as big as I can. I also want to protect my investments, firearms, from fire and theft. A locking gun cabinet might not do the job but a good quality safe can handle upwards of 1400 degrees Fahrenheit and any crow bar a thief can throw at it. You can safeguard your other valuables as well, not just your firearms.
U.S. Army TM 9-1005-319-10
The AR-15 started life as the AR-10, designed by Eugene Stoner, Robert Fremont, and L. James Sullivan of the Fairchild ArmaLite Corporation. The AR-10 was chambered in .30-06 and later modified to accept 7.62mm NATO rounds. The AR-15 was developed to be a lighter, .223 / 5.56 NATO version of the AR – ArmaLite 10. ArmaLite sold the rights for the rifle to Colt in 1959. Colt marketed the AR-15 rifle to various military services around the world, including the U.S. with varying results. The AR-15 was eventually adopted by the United States military under the designation M16.
In 1960, General Curtis LeMay was so impressed by a demonstration of the ArmaLite AR-15 that when he was promoted to United States Air Force, Chief of Staff, he requested 80,000 AR-15s for the Air Force. In 1962 the U.S. Army special operations units started using the AR-15 later designated the M16 for special operations in Southeast Asia. Service members reported to have liked the stopping power of the light weight rifle in reports back to the rear. In January 1963, Secretary McNamara received reports that M14 production was insufficient to meet the needs of the armed forces and ordered a halt to their production. The AR15 was the only rifle that could fill the requirements of the U.S. Military. In 1982 the M16A2 was officially adopted as “U.S. Rifle, 5.56mm, M16A2”
The AR15 is an air cooled, gas operated, semi-automatic, automatic, magazine fed, shoulder fired weapon. Later A2 versions were upgraded with round hand guards, an easy rear sight adjustment ‘dial’ and the M16A2 fire selector lever auto selection had been replaced with 3 round burst. Eugene Stoner had implemented a unique modular design that that gave the rifle much flexibility. You can get 7 ½ inch through over 24 inches long barrels ranging in calibers from .22 through .50BMG. The direct gas system does not use the then conventional piston and rod instead it uses the gas tube to feed gases into the receiver. The magazines range from 10 thru 40 double stacked rounds to 100 round drums.
This is a very practical firearm because of its modular design. To me that means that you can purchase one weapon and use the accessories you need to meet your needs for a particular mission. Be it, hunting, home defense, or just at the range plinking away. The AR15 will suit your need like no other firearm can.
Field Stripping can be done with what everyone should have out in the field, a bullet. Might not be the best tool, but in a pinch it will do everything you need to do. First thing you need to do is to remove the magazine, clear the weapon, ensure the bolt carrier group is forward and the safety is on. Set the firearm so the barrel is pointer to the right. Push the rear take down pin towards you, it will not come all the way out and you should feel the upper and lower separate when it is pushed far enough. Now do the same for the front take down pin. You can now separate the upper from the lower receiver.
To disassemble the upper receiver pull the charging handle back and remove the bolt carrier group. The charging handle will drop down as you continue to pull and can be removed from the receiver. On the left rear side of the bolt carrier, you’ll see what looks like a cotter pin, this is the firing-pin retaining pin. Pull the pin straight out and the firing pin will drop out of the bolt. Turn and remove the cam pin the bolt will now slide out. Make sure the gas ring gaps are not lined up and are in good shape. Next remove the extractor pin, the extractor will then come out. Inspect the extractor assembly spring and rubber piece to ensure good working order. Clean everything up with a small cleaning brush and solvent then wipe down with CLP. Re-assemble the bolt by putting the extractor and spring assembly back in the bolt and inserting the extractor pin, return the bolt to the carrier and insert the cam pin and rotate, insert the firing pin and the retaining pin. Run a couple swabs with solvent followed by CLP down the barrel. Insert the bolt group and charging handle to the upper receiver.
The lower assemble contains the trigger group, buffer system and the stock. To remove the buffer and spring, push in on the buffer and depress the retainer pin. The buffer and spring will come out. Clean the buffer assembly, spring, and tube with a swab dampened with CLP. The trigger assembly will require some grease at the pivot points. Inspect the stock for cracks and other damage.
The AR-15-style firearm is a versatile, modular, and easy to maintain rifle that with a little maintenance will last you a very long time.
U.S. Army TM 9-1005-319-10by